Family Owned & Operated Since 1973

Custom OEM Aluminum Extrusions Manufacturers & Factories

Precision Profile Engineering, Thermal Break Systems & High-Volume Architectural Extrusion Manufacturing

Precision Engineered Catalog

Featured OEM Extrusion Assemblies & Glazing Profiles

Explore our engineered aluminum extrusion products. Manufactured from premium 6000-series alloys, featuring precision thermal breaks, impact-resistant profiles, and advanced surface finishes tailored for OEM architectural and structural applications.

Thermal Break Thermal Break Aluminum Casement Windows

Fuson Thermal Break Aluminum Windows Double Glazing French Casement

  • Alloy Grade: 6063-T5 / T6
  • Glazing: Triple & Double Glass
  • PA66 Polyamide Thermal Strip
Windproof OEM Custom Modern Aluminum Casement Windows

Custom Modern Aluminum Casement Windows Windproof Durable Safe Glazing

  • High Structural Load Resistance
  • Custom Powder Coat Finish
  • Precision EPDM Seals
Hurricane Impact USA Villa Project Impact Resistant Window

USA Villa Project Impact Resistant Outswing Aluminum Casement Window

  • Laminated Hurricane Security Glass
  • Reinforced Extrusion Wall Thickness
  • AAMA & DP Structural Rated
Acoustic Shield European Design Soundproof Windows

European Design White Double Glazed Soundproof PVC & Hybrid Extrusions

  • Multi-Chambered Acoustic Core
  • High U-Value Energy Efficiency
  • European Hardware Compatibility
Thin Profile Hurricane Proof High Impact Black Aluminum Windows

Hurricane Proof High Impact Black Aluminum Thin Profile Architectural Windows

  • Ultra-Slim Sightline Extrusion
  • Matte Anodized Finish
  • High Tensile Strength Alloy
Commercial Modern Thermal Break Aluminum Windows

Modern Thermal Break Aluminum Casement Windows Wholesale Structural System

  • CNC Precision Corner Welds
  • Argon Gas-Filled Double Glass
  • Commercial Building Code Compliant
Typhoon Rated Wazzor Aluminum Window Typhoon Resistant

High-Quality Typhoon-Resistant Energy-Saving Aluminum Casement Windows

  • Extreme Pressure Load Rating
  • Thermally Isolated Core
  • Integrated Insect Screen Track
Luxury Architectural Luxury French Aluminum Window Grill Design

Verified Standard Luxury French Aluminum Casement Window With Grill Design

  • Custom Decorative Mullion Bar
  • Double Tempered Safety Glass
  • Architectural Bronze/Black Anodize
50+
Years Manufacturing (Since 1973)
±0.005"
Precision Extrusion Tolerance
100%
In-House Tooling & Quality Control
6000
Series Structural Alloys (T5/T6)
Enterprise Manufacturing Excellence

Over Five Decades of Custom OEM Aluminum Fabrication

Founded in 1973 in Haverhill, Massachusetts, Coastal Industries, Inc. has evolved into an authoritative primary manufacturer and custom OEM solution provider for high-performance aluminum extrusions, commercial window assemblies, and architectural glazing profiles. Unlike third-party distributors or intermediary assemblers, our vertically integrated plant controls every tier of the manufacturing lifecycle.

Our manufacturing philosophy bridges traditional metallurgical rigor with contemporary computer-numerical-control (CNC) extrusion technology. From precision billet heating and press extrusion to advanced polyamide (PA66) thermal barrier insertion, every profile is fabricated to strict 1/8-inch field metrics and ASTM/AAMA performance thresholds.

MA HIC #189563 In-House Die Shop AAMA Certified Qualicoat Powder Coating

The OEM Factory-Direct Advantage

When procurement managers specify custom aluminum profiles, eliminating intermediate supply chain friction is paramount. By housing extrusion tooling, CNC milling, thermal break crimping, double-glazing assembly, and quality assurance under one roof at 77 Newark Street, Haverhill, MA, we deliver consistent metallurgical grain control, exact dimensional repeatability, and drastically reduced production lead times.

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Metallurgical Specifications

Structural Alloy Selection & Technical Capabilities

Matching the exact aluminum alloy matrix to your structural, environmental, and thermal requirements is foundational to operational longevity.

Alloy & Temper Tensile Strength (MPa) Yield Strength (MPa) Corrosion Resistance Primary OEM Application
6063-T5 185 MPa 145 MPa Excellent Architectural windows, doors, intricate hollow extrusions, trim profiles.
6063-T6 240 MPa 210 MPa Excellent High structural load casement frames, curtain walls, heavy framing.
6061-T6 310 MPa 276 MPa Very Good Heavy-duty structural components, industrial framework, marine framing.
6005A-T6 270 MPa 225 MPa High Marine Grade Hurricane-rated impact assemblies, high-wind load villa projects.
Market Intelligence & Procurement Forecast

Future Trends Shaping Custom Aluminum Extrusion Sourcing

As international energy codes tighten and decarbonization mandates accelerate, global commercial procurement strategies for OEM aluminum profiles are undergoing a radical shift toward circular metallurgy, thermal efficiency, and precision digital templating.

1. Scope 3 Decarbonization & Low-Carbon Billets

Global buyers are mandating aluminum extrusions produced using renewable hydro-electric power and high recycled-content scrap (post-consumer recycled aluminum). Sourcing low-carbon billets drastically reduces embodied carbon in commercial envelope designs without sacrificing structural yield strength.

2. Ultra-Low U-Factor Thermal Break Polyamides

Traditional pour-and-debridge polyurethane insulation is increasingly supplanted by multi-cavity, fiber-reinforced Polyamide (PA66 GF25) thermal strips paired with aerogel inserts. This architecture yields U-factors below 0.18 BTU/hr·ft²·°F, essential for Passive House and Net-Zero building standards.

3. Offsite Prefabrication & Modular Extrusion Kits

Procurement managers are favoring fully machined, CNC-milled extrusion kits over raw length profiles. Pre-punched drain ports, corner-cleat routing, and integrated hardware channels enable plug-and-play assembly on offsite construction floors, slashing job site labor costs by up to 40%.

R&D Roadmap

Product Development Trends: High-Impact & Thin-Sightline Profiles

Architectural aesthetics demand maximal glass surface area, pushing extrusion designers to craft structural profiles with ultra-thin sightlines without compromising wind-load resistance (DP 50 to DP 90 ratings). Through advanced finite element analysis (FEA) and high-tensile 6000-series temper optimization, custom OEM factories can now achieve structural mullions that withstand category 5 hurricane wind pressures while retaining sleek, contemporary profiles.

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Purchasing & Technical FAQ

Frequently Asked Questions by OEM Extrusion Buyers

In-depth technical answers addressing critical sourcing, tolerance, thermal performance, and tooling questions for procurement specialists and architects.

What dimensional tolerances do Coastal Industries adhere to for custom OEM extrusions?
Our aluminum extrusions adhere strictly to standard ASTM B221 and EN 755-9 precision tolerance guidelines. For tight-tolerance architectural and industrial applications, our in-house die shop can achieve cross-sectional tolerances down to ±0.005 inches (±0.127 mm), ensuring seamless interlocking joints, weather-seal alignment, and exact glass pocket clearances.
How does thermal break extrusion manufacturing work?
Thermal break manufacturing involves extruding two separate interior and exterior aluminum profiles, which are then mechanically joined using high-strength PA66 (25% glass-fiber reinforced) polyamide strips. The aluminum profiles are knurled, the polyamide strip is inserted into the grooves, and a precision three-head rolling assembly crimps the metal tightly around the strip. This creates a structural composite bar that prevents conductive heat transfer across the envelope.
What surface treatment options are available for OEM custom extrusions?
We offer comprehensive finishing solutions directly within our integrated workflow. Options include Architectural Anodizing (Class I & II in clear, bronze, and black), Qualicoat-certified Electrostatic Powder Coating (fluoropolymer and super-durable PVDF paints resistant to salt spray and UV fading), and wood-grain thermal transfer sublimations for residential window lines.
Can Coastal Industries manufacture custom extrusion dies for non-standard window dimensions?
Yes. Utilizing 3D CAD modeling and integrated CNC tooling equipment, we fabricate custom steel extrusion dies for specialized profile geometry, including historical reproduction extrusions, arch-top sash profiles, garden window frames, and commercial unitized curtain wall assemblies. Die development lead times typically range from 2 to 4 weeks including sample first-article testing.
What is the Minimum Order Quantity (MOQ) for custom profile production?
Our flexible manufacturing infrastructure in Haverhill, MA allows us to support both low-volume custom commercial architectural projects and high-volume OEM runs. Standard profile production runs start at 500 kg per press run, while standard catalog shapes and window assembly profiles can be ordered with flexible unit minimums tailored to contractor schedules.
How are high-impact and hurricane-rated profiles certified?
Impact-resistant extrusions undergo rigorous testing under AAMA/WDMA/CSA 101/I.S.2/A440 standards. They are subjected to large-missile impact testing (firing 9-lb 2x4 lumber at 50 ft/s), followed by thousands of pressure cycles simulating hurricane-force winds up to Design Pressure (DP) 90 ratings. Extrusion wall thickness, alloy selection (typically 6063-T6 or 6005A-T6), and corner weld integrity are critical factors.
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Partner with a Trusted American Manufacturer

Whether you require custom extrusion dies, structural thermal break profiles, or complete OEM commercial glazing assemblies, Coastal Industries, Inc. delivers American engineering expertise backed by 50+ years of factory-direct quality control.

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